As you could imagine, they were rough as guts and all different lengths and thicknesses. DH cut them roughly to length, and hit them with the electric plane to even them out. He had to hold them all together to make the bench so using a modified drill bit (welded onto some steel rod to make it long enough) he drilled through all of the lengthes and 'screwed' it together with some threaded rod. In between the timber there is wood glue as well.
Then, more hits with the plane, to get it even thickness and then with the sander to get it smooth. We had to fill in some knot holes with wood putty, then sand that again. We started with 60 grit sandpaper, working our way to the finer paper, finishing with 400grit (really fine, almost feels like plain paper). After doing that, the timber felt like velvet.
The sink hole, and another hole for the bin were cut out and then we did a trial fitting session. Looking good!
To finish the bench we had to find something to seal and protect the timber. Lacquer wasn't an option, it has harsh chemicals and chips, so we weren't about to put that anywhere near a food prep area. We found an organic oil, made in Byron Bay that claims to be food grade and suited for benchtops and chopping boards. It was about $10 for the can and I dont think we even used half of it. It's a mixture of oils including tung and citrus oils.
It smells so nice on the timber, and brought the colours out really well. It has cured over the last few days and has sealed the timber really well.
So there it is, finally in there and fixed down. The lid for the bin - at the far end - needs to be fitted and then the tiles on the splashback can go in. The kitchen is taking shape now. YAYYY
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After DH finished work last night, he ripped out the last of the old tiles and glued down the new ones. Tonight they can be grouted and finished off properly.